Axial Yeti XL Build – Part 1 – Front Differential

Step 1:

Since both the front and rear diffs are essentially the same (other than the drive cups), I started this part of the build by separating all of the parts to make it easier to recognize what I needed. Sorry for the blurry picture; not sure what happened there.

Step 2:

Speaking of the drive cups, I’ve shown both here for reference. The top one is for the front (this build step), the lower one is for the rear.

Step 3:

Slip one of the 8×16 bearings over the diff gear and slide the front drive cup through.

Step 4:

Flip the assembly over and slide a red o-ring over the drive cup shaft followed by a 6×19 shim. Press the shim down firmly to seat the o-ring.

Step 5:

There are two lengths of drive pins as well. The short ones will be used during the diff build; the longer ones for the CVD build.

Step 6:

Slide one of the shorter pins through the drive cup shaft as shown. Take one of the metal sun gears, slide it onto the shaft and key it to the pin. Set this assembly aside.

Step 7:

Carefully set the diff gasket into place, lining the holes up with the holes in the gear.

Step 8:

Slide one of the 8×16 bearings onto the diff housing as shown. Take the other front drive cup and slide it into place.

Step 9:

Flip the assembly over and slide a red o-ring over the drive cup shaft followed by a 6×19 shim. Press the shim down firmly to seat the o-ring.

Step 10:

Line up the hole in the outer housing with the hole in the drive cup shaft. Slide one of the shorter pins through the housing and into the drive cup shaft.

Step 11:

Once the pin is installed, screw a M4 setscrew into the hole and make it flush with the outside of the diff housing. This will seal the diff and keep any fluid from leaking out.

Step 12:

Flip the diff housing over and slide the sun gear over the drive cup shaft, keying it to the pin.

Step 13:

Build two sun gear assemblies.

Step 14:

Lining the sun gear assembly shaft up with the notches in the housing, place one assembly into the diff, making sure the flat spot on the shaft is facing up. Place the second sun gear assembly into the diff, making sure the flat spot on the shaft is facing down. They two flat spots should key together. While holding the assemblies in place, slowly turn the drive cup to make sure both sun gear assemblies are completely seated.

Step 15:

Fill the diff housing up with the included 20000CST fluid. Put just enough that it covers the top of the gears.

Step 16:

Take your gear-side assembly and flip it over onto the housing side, making sure you line up the holes in the gear to the holes in the housing. Screw together slowly, rotating the drive cups once or twice to make sure they are meshing correctly.

Step 17:

I like to write on the diff what fluid is in it as well as which end of the car it goes. Of course this is completely optional, but it is a good idea to help you keep track.